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Optimal warehouse design: Literature review and case study application

Department of Industrial Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, Serdivan, Sakarya, Turkey

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Computers and Industrial Engineering

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This paper investigates the effectiveness of designing warehouses to determine average order picking time and travelled distance using a data mining technique. Order picking is a warehouse operation that is repeated for each order. Therefore, it can have a significant impact on system efficiency. Based on this framework, three issues are examined in this study, the effectiveness of warehouse design, an assignment problem is solved with using a new proposed mathematical model and a Multidimensional Scaling Algorithm (MDS), and order picking process. The proposed mixed integer quadratic model consists of associations rules related to a customer’s consumption pattern, capacity of the items, and stores both the distance among items and staging area. The routes from a large number of randomly selected picking requests are sorted by integer linear mathematical model which bases on the Vehicle Routing Problem (VRP). The effectiveness of the warehouse design, alternative assignments and different order picking policies are evaluated by using a simulation method on a real life problem. This study may cause to minimization of fork lift numbers, worker numbers, overtime payments and congestions of forklift drivers. Moreover, system throughputs and customer satisfaction is increased. Results of the study shows that the proposed approach using the mathematical model produce much more favourable results for the warehouse management.

Index Terms

Applied computing

Operations research

Computing methodologies

Information systems

Information systems applications

Mathematics of computing

Mathematical analysis

Mathematical optimization

Theory of computation

Design and analysis of algorithms

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Elsevier Ltd

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Pergamon Press, Inc.

United States

Publication History

  • Published: 1 March 2019

Author Tags

  • Warehouse design
  • Warehouse assignment problem
  • Multi-order picking
  • Multidimensional scaling
  • Data mining
  • research-article

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IMAGES

  1. WK1 Optimal Warehouse Design Literature Review and Case Study

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VIDEO

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COMMENTS

  1. Optimal warehouse design: Literature review and case study application

    With this study, a refrigerated warehouse - stores a wide span of products such as milk, cheese, jams, honey, yogurt, butter, dessert, chocolate, liquid oil, ice cream and baby food - was examined. The design of the warehouse, the method to assign items and order picking policies were examined in this study.

  2. Optimal warehouse design: Literature review and case study application

    Literature review. This paper presents a systematic literature review of warehouse design and management in order to know the current state of art, and explore the opportunities for further research. The classical combinatorial optimization problems, the bin-packing problem (BPP) and the travelling salesman problem (TSP), are two examples of ...

  3. Optimal Warehouse Design: Literature Review and Case Study Application

    [63] presented a literature review that looks at designing warehousing systems with a focus on order picking. [107] presented a review for optimal warehouse designs with case study applications ...

  4. Optimal warehouse design: Literature review and case study application

    The effectiveness of the warehouse design, alternative assignments and different order picking policies are evaluated by using a simulation method on a real life problem. This study may cause to minimization of fork lift numbers, worker numbers, overtime payments and congestions of forklift drivers.

  5. Optimal warehouse design: Literature review and case study application

    TLDR. This paper investigates the multi-level warehouse layout problem with indeterminate factors, in which the monthly demands and horizontal transportation distances are described by uncertain variables, and develops two uncertain models, namely, the chance-constrained programming model and the chances-maximum programming model. Expand. 13.

  6. Optimal warehouse design: Literature review and case study application

    Order picking is a warehouse operation that is repeated for each order. Therefore, it can have a significant impact on system efficiency. Based on this framework, three issues are examined in this study, the effectiveness of warehouse design, an assignment problem is solved with using a new proposed mathematical model and a Multidimensional ...

  7. WK1 Optimal Warehouse Design Literature Review and Case Study ...

    WK1 Optimal warehouse design Literature review and case study application - Read online for free. ... Yener, Furkan; Resit Yazgan, Harun -- Optimal Warehouse Design- Literature Review and Case Study Application.pdf. Computers & Industrial Engineering Volume issue 2019 [doi 10.1016_j.cie.2019.01.006] Yener, Furkan; Resit Yazgan, Harun -- Optimal ...

  8. Optimal warehouse design: Literature review and case study application

    This study may cause to minimization of fork lift numbers, worker numbers, overtime payments and congestions of forklift drivers. Moreover, system throughputs and customer satisfaction is increased. Results of the study shows that the proposed approach using the mathematical model produce much more favourable results for the warehouse management.

  9. Optimal warehouse design: Literature review and case study application

    Results of the study shows that the proposed approach using the mathematical model produce much more favourable results for the warehouse management. dc.language: English: dc.publisher: PERGAMON-ELSEVIER SCIENCE LTD: dc.subject: Engineering: dc.title: Optimal warehouse design: Literature review and case study application: dc.type: Article: dc ...

  10. PDF Trends and new practical applications for warehouse ...

    order index (COI). [63] presented a literature review that looks at designing warehousing systems with a focus on order pick - ing. [107] presented a review for optimal warehouse designs with case study applications. They focused on average order picking and total traveled distance for determining the design.

  11. Optimal warehouse design: Literature review and case study application

    Optimal warehouse design: Literature review and case study application Computers & Industrial Engineering

  12. Layout design modelling for a real world just-in-time warehouse

    This section covers the application of the model to the case study described in Section 2. ... Optimal warehouse design: Literature review and case study application. ... three issues are examined in this study, the effectiveness of warehouse design, an assignment problem is solved with using a new proposed mathematical model and a ...

  13. PDF Designing an Optimal Shape Warehouse

    This paper evaluates the optimal shape of a warehouse and tries to suggest a differ-ent way to approach the conceptual design problem, based on the minimum action principle. This paper, principally, tries to move the attention on the human role and its "re-thinking" under a sustainable and not only economic plant scenario [6], [7].

  14. Optimal warehouse design: Literature review and case study application

    Optimal warehouse design: Literature review and case study application; ... Optimal warehouse design: Literature review and case study application; Optimal warehouse design: Literature review and case study application. Furkan Yener; HY. Harun Resit Yazgan; Publisher Website . Google Scholar . mode_comment Cite share Share. 5 January 2019;

  15. Trends and new practical applications for warehouse ...

    Abstract Companies' productivity is critical in contemporary warehouse environment to maintain efficiency and competitiveness within their supply chain. Warehousing operations are well known for their impact on the overall supply chain and need to be wisely managed. Among those activities, allocation planning and layout design are some of the most important concepts in practice. Current ...

  16. Sci-Hub

    Yener, F., & Resit Yazgan, H. (2019). Optimal Warehouse Design: Literature Review and Case Study Application. Computers & Industrial Engineering. doi:10.1016/j.cie ...

  17. Case-study analysis of warehouse process optimization

    Optimal warehouse design: Literature review and case study application. Computers and Industrial Engineering. 129:1â€"13. 8 Margareta ŽiviÄ njak, Kristijan Rogić, Ivona Bajor / Transportation Research Procedia 00 (2022) 000â€"000 was used. ... Literature review and case study application. Computers and Industrial Engineering ...

  18. Case-study analysis of warehouse process optimization

    Semantic Scholar extracted view of "Case-study analysis of warehouse process optimization" by Margareta Živičnjak et al. ... and some possibilities of IoT applications for a smart warehouse monitoring system are put in light. Expand. 11. ... Optimal warehouse design: Literature review and case study application. F. Yener Harun Resit Yazgan ...

  19. Integrated production planning and warehouse storage ...

    Optimal warehouse design: literature review and case study application. ... The paper introduces the explosive storage picking problem, which is a special case of the traditional order picking problem. Since they stock items in multiple locations, there are multiple picking options for each item. ... Therefore, a multiobjective formulation has ...

  20. A simulation and analytic hierarchy process based decision support

    A logistics application of simulation to determine distribution costs resulting from forward warehouse operations. ... Pereira GAB. A warehouse design decision model-case study. In: IEMC-Europe 2008: proceedings of the international engineering management conference, Estoril, Portugal, 28-30 June 2008, pp.1-5. ... Optimal warehouse design ...

  21. Integration of single and dual command operations in non-traditional

    Finally, an industrial case study provides a first application of the proposed model to the operative environment. Given the storage system dimensions and the expected annual throughput, the design and optimisation of the NTW layout is proposed. ... Yener E, Yazgan H (2019) Optimal warehouse design: literature review and case study application ...

  22. [PDF] Trends and new practical applications for warehouse allocation

    Abstract Companies' productivity is critical in contemporary warehouse environment to maintain efficiency and competitiveness within their supply chain. Warehousing operations are well known for their impact on the overall supply chain and need to be wisely managed. Among those activities, allocation planning and layout design are some of the most important concepts in practice. Current ...

  23. A performance evaluation model for order picking warehouse design

    Design and operation of an order consolidation warehouse: models and application. European Journal of Operational Research (1992) ... Optimal warehouse design: Literature review and case study application. 2019, Computers and Industrial Engineering ... Performance of this approach is evaluated via comprehensive experimental analysis and a case ...